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Alcobev Sector Rethinks Packaging Strategy 

Why in news ?

  • Alcobev industry shifting toward PET and aseptic packaging due to glass price volatility, furnace shutdowns, and supply disruptions.
  • Supreme Court objected to pocket-sized liquor packs, calling them deceptive and dangerous.

Relevance

  • GS 3: Economy (industrial supply chains, cost pressures, market shifts)
  • GS 3: Environment (recyclability, waste management, circular economy)
  • GS 3: Science & Tech (packaging materials, rPET technology)

Packaging types

  • Glass:
    • Premium image, inert, recyclable.
    • High cost, breakage risk, volatile supply.
  • PET:
    • Lower cost, lightweight, easier logistics.
    • Environmental concerns; weaker premium perception.
  • Aseptic / multilayered board packs:
    • Used in low-end segments; harder to counterfeit.
    • Under Supreme Court scrutiny for safety/deception concerns.
  • rPET:
    • Recycled PET; costlier than virgin PET currently.
    • Improves supply stability; strengthens circular economy.

Market context

  • Mass-market in Karnataka uses ~80% multilayered board due to dominance of low-end segments.
  • UP and Karnataka widely use aseptic packs; Kerala, AP, Maharashtra, Telangana use PET.
  • Some states lack excise provisions for formats like rPET.

Economic drivers

  • Glass pricing volatility:
    • Furnace shutdowns → cross-regional sourcing → higher freight (e.g., United Spirits).
    • Capacity > demand (e.g., Radico Khaitan) but utilisation remains uneven.
    • Prices stable now but historically unpredictable → margin risks.
  • Cost pressures:
    • Rising packaging costs push companies toward alternatives.
    • PET lowers logistics cost and breakage losses.
    • rPET offers long-term stability but not yet margin-improving.

Industry adjustments

  • Long-term vendor contracts and alternative sourcing to manage inflationary pressures.
  • Migration to PET for low-end brands to preserve wafer-thin margins.
  • Premium and mid-segment brands retain glass for brand positioning and consumer preference.

Regulatory angle

  • Supreme Court concern: Pocket-sized liquor packs resemble juice boxes → misleading and unsafe.
  • Anti-counterfeit considerations: Multilayered packs reduce revenue leakages.
  • State-level divergence on PET acceptance due to environmental considerations.

Environmental perspectives

  • Glass: Infinitely recyclable but suffers from poor collection and reprocessing in India.
  • PET/rPET: Lower transport emissions; potential circularity; pollution risks persist.
  • rPET expected to become cost-competitive as ecosystem scales.

Structural vs cyclical changes

  • Packaging shift considered structural, not tied to temporary glass price volatility.
  • Drivers: Supply stability, logistics optimisation, anti-counterfeit needs, and predictable long-term costs.

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