Control of Air Pollution 🏭⚡
Industrial: Filters · ESP (99% removal) · Scrubbers · FGD crisis (only 7% installed) · Catalytic Converters · Coal Gasification · Pollution Index
Vehicular: BS-VI 2020 · FAME I/II · PM E-DRIVE ₹10,900 crore · EMPS 2024 · Green Tax · EV 2030 targets
💡 Think of Industrial Pollution Control As a Multi-Stage Security Check for Air
Just like an airport has multiple security checkpoints — baggage scanner, body scan, manual check — industrial chimneys use multiple pollution control devices in sequence. Coarse particles are caught first (inertial collectors / filters), then fine particles (ESPs), then gaseous pollutants (scrubbers). The combination can remove 99%+ of particulate matter and most harmful gases. The problem: these devices cost money to install and maintain — which is why India’s thermal power plants have been delaying FGD installation for a decade.
Filters (Baghouse)
Electrostatic Precipitator (ESP)
Inertial Collectors (Cyclone Separator)
Scrubbers (Wet + FGD)
Catalytic Converter
CO → CO₂ | NOₓ → N₂ + O₂ | Unburnt HC → CO₂ + H₂OCoal Gasification
- Developed by: Central Pollution Control Board (CPCB)
- Purpose: Measures the level of environmental pollution around industrial clusters. Score: 0–100. Score ≥70 = “critically polluted” area; 60–70 = “severely polluted”
- Parameters: Air quality (PM, SO₂, NOₓ), water quality (heavy metals, BOD), land quality, and health impacts on local population
- Moratorium: Industrial clusters scoring ≥70 get a development moratorium — no new industries allowed until pollution is controlled
- India’s most critically polluted clusters: Vapi (Gujarat), Singrauli (UP/MP border), Ankleshwar (Gujarat), Ludhiana (Punjab)
- UPSC angle: CEPI is a tool where India links industrial regulation to measurable environmental outcomes — related to Polluter Pays Principle
- Background: In 2015, MoEFCC ordered all coal-fired thermal power plants to install FGD (Flue Gas Desulphurisation) systems by 2017 to reduce SO₂ emissions
- Reality (as of 2025): Only 7% of thermal power plant units have installed FGD systems — nearly all of those are NTPC (National Thermal Power Corporation) plants
- December 2024 extension: MoEFCC extended FGD deadlines again:
- Category A (near cities/sensitive areas): December 31, 2027 (previously 2024)
- Category B: December 31, 2028
- Category C (remote plants): December 31, 2029
- Contracts awarded: 44% of units have contracts awarded or under implementation (1,05,200 MW) — but actual installation is far behind
- Controversy: CSIR-NEERI (2024) recommended against FGD installation, arguing SO₂ from India’s low-sulphur coal (92% of Indian coal has 0.3–0.5% sulphur) doesn’t significantly affect ambient air quality. Suggested prioritising PM control instead.
- CSE critique: Repeated deadline extensions indicate “weak enforcement and regulatory laxity”. Coal-based TPPs account for 47% of India’s installed power capacity (217 GW) and are the single largest SO₂ source.
- FGD by-product value: Gypsum produced by FGD is commercially valuable — can offset some installation costs. Used in cement and construction.
| Technology | Removes | Efficiency | Key Limitation | UPSC Key Fact |
|---|---|---|---|---|
| Baghouse Filter | PM (particulates) | >99% for PM | Only PM; no gases | Cotton/glass cloth fabric; best for dry particles |
| ESP (Electrostatic Precipitator) | Fine PM (dust, fly ash) | >99% PM removal | No gases; ineffective if ash has high resistivity | Standard in all coal plants; corona discharge ionises particles; collected on plates |
| Inertial Collector (Cyclone) | Coarse PM (>10 µm) | 70–90% coarse PM | Poor for fine PM; no gases | No moving parts; first-stage pre-cleaner; centrifugal force |
| Wet Scrubber | PM + soluble gases | Good for gases | Liquid waste; high operating cost | Water contact removes both PM and SO₂, HCl; like mucus in trachea |
| FGD (Flue Gas Desulphurisation) | SO₂ specifically | 90–99% SO₂ removal | ₹1.2 cr/MW cost; only 7% installed in India (2025) | Produces gypsum; SO₂ + CaCO₃ → gypsum (CaSO₄). Dec 2024 deadlines extended. |
| Catalytic Converter | CO, NOₓ, unburnt HC | 90%+ conversion | Only unleaded petrol; expensive metals | Pt/Pd/Rh catalysts; CO→CO₂; NOₓ→N₂; Mandatory BS-VI |
| Coal Gasification | Pre-combustion cleaning | Much lower emissions than direct coal burning | High capital cost; still under development | Coal → Syngas (CO+H₂); National Coal Gasification Mission: 100 MT by 2030 |
💡 India’s Vehicular Pollution Response = A 3-Pronged Attack
India’s approach to vehicular pollution works on three levels simultaneously: (1) Make existing vehicles cleaner — BS-VI emission norms cut NOₓ by 70% and PM by 80% in diesel vehicles vs BS-IV. (2) Accelerate shift to zero-emission vehicles — FAME scheme, PM E-DRIVE, EV targets. (3) Emergency restrictions on worst polluters — Green Tax on old vehicles, GRAP restrictions under AQI triggers. These three work simultaneously — improve today’s vehicles while subsidising tomorrow’s EVs while restricting yesterday’s polluters.
- Implemented: April 1, 2020 — India leapfrogged directly from BS-IV to BS-VI, skipping BS-V entirely
- Why leapfrog: India’s UNFCCC commitments (NDC targets) required faster action. Also economically efficient — one major industrial retooling instead of two. Equivalent to Euro-VI standards globally.
- Key difference BS-IV vs BS-VI: Sulphur content in fuel — BS-IV: 50 parts per million (ppm) | BS-VI: 10 ppm (ultra-low sulphur). This 80% sulphur reduction is what enables advanced emission control technologies to work effectively.
- Emission reductions vs BS-IV:
- PM (diesel vehicles): ↓ 80%
- NOₓ (diesel vehicles): ↓ 70%
- NOₓ (petrol vehicles): ↓ 25%
- CO, unburnt HC: significant reduction
- New technologies enabled by BS-VI fuel: DPF (Diesel Particulate Filter), SCR (Selective Catalytic Reduction using urea/AdBlue for NOₓ), OBD (Onboard Diagnostics — mandatory — monitors emissions in real-time)
- OBD mandate: All BS-VI vehicles must have Onboard Diagnostics that alert drivers if emission controls malfunction — a major enforcement improvement
FAME I — Faster Adoption and Manufacturing of (Hybrid &) EVs
Budget: ₹895 crore. Duration: 2015–2019. Results: Supported 2.8 lakh EVs, 425 e-buses, 520 charging stations. Subsidies for 2W, 3W, buses, and hybrid vehicles.
FAME II — Expanded Scope, Charging Infrastructure
Budget: ₹10,000 crore. Duration: 2019–March 2024. Focus: Subsidies for e-2W/3W/4W, e-buses; charging infrastructure (2,877 public charging stations approved). Results (June 2025): 16.29 lakh EVs supported — 14.35 lakh e-2W, 1.65 lakh e-3W, 22,644 e-4W, 5,165 e-buses.
EMPS 2024 — Electric Mobility Promotion Scheme (Bridging Scheme)
Budget: ₹778 crore. Duration: April–September 2024. Replaced FAME-II temporarily. Subsidies for e-2W and e-3W only (not e-4W or e-buses). Later merged into PM E-DRIVE.
PM E-DRIVE — Electric Drive Revolution in Innovative Vehicle Enhancement Latest
Budget: ₹10,900 crore. Duration: October 2024 – March 2026. Scope: e-2W, e-3W, e-ambulances, e-trucks, e-buses + 72,000 public charging stations (₹2,000 crore allocation). Incentive: ₹5,000/kWh for e-2W/3W in FY25; ₹2,500/kWh in FY26. Includes e-voucher system via Aadhaar face authentication. 5,71,411 e-2W sales in 2024-25 under EMPS+PM E-DRIVE.
New EV Policy 2024 — India as Manufacturing Destination
Allows global EV makers to import fully built EVs at 15% customs duty (reduced from 100%) if they invest minimum ₹4,150 crore in local manufacturing within 3 years. Aimed at attracting Tesla, BYD, and other global players. Minimum vehicle CIF value: USD 35,000.
🚌 PM e-Bus Sewa — 10,000+ E-Buses
Target: 14,000 e-buses by 2026 for cities. BHEL = nodal agency for charging infrastructure under PM E-DRIVE. States like Karnataka, Telangana scaling up e-bus fleets rapidly.
🔋 PLI Scheme — Battery Manufacturing
Production Linked Incentive for Advanced Chemistry Cell (ACC) batteries and EV components. Mandatory 50% domestic value addition. ₹3,500 crore allocation in FY25. Reduces import dependence on China for EV batteries.
🚗 EV 2030 Targets (NEMMP)
National Electric Mobility Mission Plan: 30% private cars | 70% commercial vehicles | 40% buses | 80% two-wheelers and three-wheelers by 2030. ~80 million EVs on Indian roads by 2030.
💰 Green Tax on Old Vehicles
Vehicles older than 8 years must pay Green Tax when getting fitness certificate renewed. Higher tax for vehicles older than 15 years (to incentivise scrapping). Encourages fleet renewal with cleaner vehicles.
🚨 GRAP Restrictions on Vehicles
Under GRAP Stage 3 (AQI 401+): Ban on BS-III petrol and BS-IV diesel vehicles in Delhi-NCR. Stage 4 (AQI 450+): Possible odd-even rationing. Implemented by CAQM.
🔌 Charging Infrastructure
PM E-DRIVE: 72,000 charging stations (₹2,000 crore). Karnataka leads with ~6,097 public charging stations (July 2025). 8,885 stations installed under FAME-II. Bharat Charge Points on highway network.
- FY 2023-24: Over 1.5 million EVs sold in India. Electric 2-wheelers dominate — 60% of EV market
- PM E-DRIVE results: 5,71,411 e-2W sales in 2024-25 under EMPS + PM E-DRIVE
- EV passenger car market: Surged 75% YoY in Q1 FY26; market penetration at 3.5% (up from 2%). Kerala leads with 7.9% penetration.
- Electric car sales August 2025: 17,298 units — 155% year-on-year rise from 6,787 in August 2024
- E-2W lead the market: Most affordable; urban mobility; supported by higher subsidy (₹5,000/kWh under PM E-DRIVE)
- Global comparison: China saw >50% of new cars as electric in 2024; India at ~3.5% penetration — significant gap remains
- India’s Zero-Emission Trucking: Top 10 priority corridors for e-truck deployment identified (May 2025 report). Heavy EV transition ongoing.
- Challenges: Range anxiety, insufficient charging (despite rapid build-up), high upfront cost, battery import dependence, shifting policies create uncertainty
⭐ Complete Pollution Control Cheat Sheet
- Baghouse Filter: Fabric filter | 99%+ PM removal | Cotton (low temp) / Glass cloth (up to 290°C) | Only particulates
- ESP: Electrostatic Precipitator | Ionises particles (corona discharge) | Collects on oppositely charged plates | >99% PM removal | Standard in all coal plants | Cannot remove SO₂
- Inertial Collector (Cyclone): Centrifugal force | Coarse PM only | No moving parts | First-stage pre-cleaner
- Wet Scrubber: Water contact | Removes PM + soluble gases | Like mucus in trachea
- FGD: Flue Gas Desulphurisation | Limestone slurry → absorbs SO₂ → produces gypsum | Cost: ₹1.2 crore/MW | India: only 7% installed (2025) | Dec 2024 extended deadlines: Cat A → 2027, B → 2028, C → 2029
- Catalytic Converter: Pt/Pd/Rh metals | CO→CO₂, NOₓ→N₂, HC→CO₂+H₂O | Unleaded petrol only (lead kills catalyst) | Mandatory BS-VI
- Coal Gasification: Coal → Syngas (CO+H₂) → cleaner combustion | National Coal Gasification Mission: 100 MT by 2030
- CEPI: Comprehensive Environmental Pollution Index | CPCB | Score ≥70 = critically polluted → development moratorium
- BS-VI: Implemented April 1, 2020 | Leapfrogged BS-V | Sulphur: BS-IV 50 ppm → BS-VI 10 ppm | PM ↓80%, NOₓ ↓70% (diesel) | OBD mandatory | Enables DPF + SCR
- FAME I: 2015-19 | ₹895 crore | 2.8L EVs, 425 e-buses, 520 charging stations
- FAME II: 2019-March 2024 | ₹10,000 crore | 16.29 lakh EVs supported (FAME II total)
- EMPS 2024: April-September 2024 | ₹778 crore | Bridge between FAME II and PM E-DRIVE | e-2W and e-3W only
- PM E-DRIVE: October 2024 – March 2026 | ₹10,900 crore | e-2W/3W/ambulances/trucks/buses + 72,000 charging stations | ₹5,000/kWh subsidy (FY25)
- New EV Policy 2024: Global makers → import at 15% duty (vs 100%) → must invest ₹4,150 crore locally within 3 years
- PLI-Auto: Advanced Chemistry Cell batteries | 50% domestic value addition mandatory | ₹3,500 crore FY25
- Green Tax: Vehicles >8 years → pay green tax on fitness certificate renewal. Incentivises fleet renewal.
- EV 2030 targets: Cars 30% | Commercial vehicles 70% | Buses 40% | 2W+3W 80% | ~80 million EVs
- India EV status 2024-25: 1.5M EVs sold FY24 | e-2W = 60% of market | 3.5% passenger car penetration | Kerala leads (7.9%)


